FOSECO NON-FERROUS FOUNDRYMAN HANDBOOK PDF

International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications. Individual chapters cover the casting of all types of non-ferrous metals. For each group of alloys, specifications, and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand molding materials, including green sand and chemically bonded sands are also included. Recently there have been many major technical developments including new sand binders, the adoption of metal filtration of castings and widespread use of computers for the optimization of feeder design.

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International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications.

Individual chapters cover the casting of all types of non-ferrous metals. For each group of alloys, specifications, and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand molding materials, including green sand and chemically bonded sands are also included. Recently there have been many major technical developments including new sand binders, the adoption of metal filtration of castings and widespread use of computers for the optimization of feeder design.

Contents: Tables and general data; Aluminum casting alloys; Melting aluminum alloys; Fluxes; INSURAL refractory for ladles and metal transport; Treatment of aluminum alloy melts; Running, gating and feeding aluminum castings; Filtration of aluminum alloy castings; Pressure die casting of aluminum alloys; Low pressure and gravity die casting; Sand casting processes; Sands and sand bonding systems; Resin bonded sand; Sodium silicate bonded sand; Magnesium casting; Copper and copper alloy castings; Feeding systems; Index.

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Foseco ferrous foundryman's handbook

Back There are three main types of non ferrous metals: aluminium, magnesium and copper. Aluminium casting is dominated by the automotive industry. Although aluminium castings are more expensive than ferrous castings, there is a continuing market requirement to reduce vehicle weight and to increase fuel efficiency. When aluminium alloys are cast, there are many potential sources of defects which can harm the quality of the casting such as shrinkage defects, gas porosity and oxide inclusions. Pressure diecasting is the most commonly used casting process for aluminium as well as magnesium alloy castings. Magnesium alloy castings are used for aerospace, automotive and electronic applications.

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Non Ferrous Foundry

The heat activates the catalyst which causes the binder to cure. Sand: Clean silica sand of AFS 50—60 is used. Low acid demand is advisable. Resin addition: 1. Nitrogen content: The resin contains about 2. The catalyst is N-free.

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